Includes

  1. Study of air compressors for operating modes, load conditions and contribution in air supply to the whole plant.
  2. Study of compressed air distribution network to determine air pressure in different sections of the system, air demand in different sections, existing air storage volume and sizing of air conductors.
  3. Recommendations for optimization of compressed air system by energy efficient operation of air compressors, proper layout of air system equipment, appropriate sizing of air receivers and air conductors, and compressed air management by readjustment and regulation of air pressure in different sections of the system.

 

Ordinary Compressed Air System (Without Intermediate Control)

Disadvantages :
  1. Fluctuating pressure at the points of use
  2. Overpressure during normal or low loads
  3. More leaks in the air system
  4. Underpressure during high loads
  5. Poor operation of production machines

 

Controlled Compressed Air System (With Intermediate Control)

Advantages :
  1. A very stable pressure at the points of use
  2. Stored high - pressure air to meet demand fluctuations
  3. Less leaks in the air system
  4. Efficient flow and pressure control at all load conditions
  5. Efficient operation of production machines
  6. Considerable saving in cost of air production and maintenance